Most capital programs do not need outside help. A competent internal procurement function, a project manager who reads the contract, and a finance partner who questions the variance report will handle the large majority of what comes up. Bringing in a reviewer where those three exist is usually an expensive way to confirm what the team already knows.
The cases where it is worth it are narrower and more specific than the general pitch suggests.
The symptoms that actually indicate a problem
Not "costs are rising." Costs rise. The signals worth acting on are structural:
- Change orders are approved without an independent test of whether the work is genuinely outside the original scope. This is the single most common leak in a capital program, and it compounds, because a contractor learns quickly how much scrutiny a change receives.
- Pay applications are approved on the contractor's own percentage-complete representation. If nobody is testing the claim against work actually in place, the program is paying ahead of progress by an amount nobody has measured.
- Major equipment is bought without a should-cost view. Where there is no independent basis for what a package ought to cost, the negotiation happens entirely inside the supplier's number.
- The contract was drafted by the counterparty and signed with minor edits. Commercial terms written by the party being paid will allocate risk accordingly. That is not bad faith; it is what their counsel is for.
- Nobody internally has bought this category before. A team that has run twenty building projects and is now buying its first substation is competent and out of its depth simultaneously, which is the hardest condition to recognize from inside.
Timing matters more than scope
The value of a commercial review collapses over the life of a project, and it collapses fast.
Before contract signature, a finding changes a term. During procurement, a finding changes a price. During construction, a finding changes a negotiation. After final payment, a finding is a lesson. The same analysis is worth a great deal at the first point and almost nothing at the last.
This is why "we'll have someone look at it when the project is finished" is the most expensive version of outside review. Once the check clears, the leverage is gone.
A review commissioned at the point of maximum leverage — before signature on the largest two or three contracts — produces more than a program-wide audit run at completion, and it costs a fraction as much.
Capital equipment is not routine purchasing
A great deal of generic procurement advice assumes repeat buying: known categories, multiple qualified suppliers, comparable quotes, and a relationship that continues past the transaction. Capital equipment has almost none of those properties.
It is frequently a single purchase of a configured item from a short list of qualified manufacturers, with a lead time measured in months or years, acceptance criteria that require technical judgment, and payment terms that move most of the money before delivery. The commercial levers are different. Benchmarking a unit price matters less than the milestone structure, the acceptance conditions, the warranty start date and the remedy if the schedule slips.
A reviewer who treats a transformer order like an indirect-spend category will produce a tidy savings analysis and miss the exposure entirely.
What to ask before engaging anyone
- Have you bought this category, not just reviewed it? There is a real difference between auditing a purchase order and having negotiated, signed and lived with one.
- What is the scope boundary? A reviewer who claims design review, constructability opinion, field observation and commercial analysis is claiming four disciplines. Ask which one is actually theirs.
- How are you paid, and does the fee change with what you find? Performance-based fees are legitimate on owner-side work, where your interest and theirs point the same direction. They are inappropriate wherever an independent opinion is being delivered to a third party, such as a lender.
- What will I physically receive? A redlined document and a memo ranking findings by dollar consequence is a deliverable. A slide deck of observations is not.
The honest limit
Outside review does not replace a procurement function and it does not make a bad project good. What it does is apply a second, independent reading to the small number of documents that determine where the money goes — the contract, the major purchase orders, the payment schedule, the change orders — at the point in the timeline where a finding can still change the outcome.
On a program where those documents are already being read carefully by someone with the relevant experience, there is nothing to buy. On a program where they are not, that gap is typically the most expensive thing in the budget and the least visible.
Steven L. Haskins is the principal of Haskins Capital LLC. He spent twenty-plus years on the owner's side of capital projects, including procurement lead on a $1 billion greenfield program, and currently serves as Director of Capital Expenditures at a transformer manufacturer. Haskins Capital provides commercial and contractual review for project owners and, separately, for the institutions that finance capital projects.
This article is general commentary and does not constitute legal, engineering or financial advice.